Phenolic Sheet Manufacturers

Phenolic panels, also called high-pressure or HPL panels, consist of wood-based fibers and thermosetting resins. Available in diverse colors and textures, phenolic fabrication yields durable panels that meet the stylistic and functional needs of architects and designers. 

The phenolic panel core contains long fibers. Phenolic sheet manufacturers impregnate the fibers with melamine and phenol resin. During this process, the phenolic resin can be mixed with flame-retardant additives. 

Phenolic manufacturers then dry and cut the resin-impregnated layers and place them on steel plates. The number of core layers determines panel thickness. After stacking, the panel is pressed between two heated plates. Consistent heat and even pressure joins the paper layers and bonds them irreversibly. 

The manufacturing process yields a durable, versatile material. The following are characteristics of phenolic panels: 

• Weather resistant, suitable for any climate 
• Lightfast, stable in UV light 
• Nonporous, graffiti resistant, easy to clean 
• Double-hardened surfaces 
• Abrasion resistant 
• Highly impact resistant 
• Colorfast, will resist color loss from washing and wear 
• Solvent resistant 
• Code compliant, fire resistant, flame retardant 
• Easy to install 
• Range of colors and finishes 

The material is suitable for interior and exterior use. For example, phenolic panels make excellent rainscreen facades. The panels provide superior waterproofing, and as a rainscreen facade they will protect the building from rain and moisture, improve thermal efficiency, and provide condensation control.  

Phenolic panel manufacturers create products used for balconies, soffits, signage, and deck flooring. Panels can also be applied in interior spaces as wall lining, restroom partitions, lab work surfaces, and lockers. 

Since these panels are suitable for any climate and are highly durable, they’re used in a variety of industries. You’ll find phenolic sheets used for construction in residential, education, healthcare, transportation, office, and laboratory properties. 

For professional, experienced phenolic sheet manufacturers, hire Architectural System Fabricators. We can create panels in a variety of sizes and thicknesses to ensure the performance you require. Contact us today for a quote or for more information about how we can help you.